Assembly and Adjustment Line 2

AssemblerThe assembly process document specifies the assembly process and operation methods for products or components. It is an important basis for formulating assembly plans and technical preparations, guiding assembly work, and addressing assembly issues. It plays a positive role in ensuring assembly quality, improving assembly production efficiency, reducing costs, and alleviating workers' labor intensity.

1. FormulationAssembly lineBasic principles of the process andOriginal data

Reasonably arrange the assembly sequence, minimize the workload of manual assembly, shorten the assembly cycle of the assembly line, improve assembly efficiency, and ensure product quality on the assembly line. These requirements are the basic principles for formulating assembly line processes. The original data for formulating assembly processes includes the acceptance technical standards for products, the production program for products, and existing production conditions.

2. Content of the assembly line process document

Analyze the overall assembly drawing of the assembly line product, divide the assembly units, determine the assembly sequence and methods for each component; establish the technical requirements for assembly operations on the assembly line, inspection methods, and inspection tools; select and design the tools, fixtures, and special equipment needed during the assembly process; determine the transportation methods and tools for components during assembly on the assembly line; establish time quotas for assembly on the assembly line.

3. Steps to formulate the assembly line process document

First, analyze the original data of the products on the assembly line; determine the organizational form of the assembly method on the assembly line; divide the assembly units; determine the assembly sequence; divide the assembly processes; compile the assembly process documents; establish product inspection and testing specifications.

Precautions

1. Ensure product quality; extend the product's service life.

2. Reasonably arrange the assembly sequence and processes, minimize manual labor, meet the requirements of the assembly cycle; improve assembly efficiency.

3. Minimize the area occupied by assembly, improve production efficiency per unit area.

4. Minimize assembly costs. The process of assembling and debugging to make it a qualified product.