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Ultrasonic welding or turning into a solar technology

Ultrasonic welding or turning into a solar technology

  • Categories:Company News
  • Author:Changshu Minghui Welding
  • Origin:China Welding Information Network
  • Time of issue:2019-10-15 16:18
  • Views:

(Summary description)Ultrasonic welding or turning into a solar technology

Ultrasonic welding or turning into a solar technology

(Summary description)Ultrasonic welding or turning into a solar technology

  • Categories:Company News
  • Author:Changshu Minghui Welding
  • Origin:China Welding Information Network
  • Time of issue:2019-10-15 16:18
  • Views:

With the progress of new communities, low-rent housing and affordable housing construction in recent years, the demand for solar water heaters (systems) in the city has once again been overwhelmed by the countryside, showing a vigorous vitality. The solar thermal market is “popular” in rural areas. After the year, I returned to the return of the city. The urban solar thermal market puts higher demands on the combination of solar energy and architecture. As a result, flat-panel solar energy is subject to urban light heat due to its combination with ease of construction, flexibility in installation and design, and savings in public illumination area. The market is strongly favored. With the progress of new communities, low-rent housing and affordable housing construction in recent years, the demand for solar water heaters (systems) in the city has once again been overwhelmed by the countryside, showing a vigorous vitality. The solar thermal market is “popular” in rural areas. After the year, I returned to the return of the city. The urban solar thermal market puts higher demands on the combination of solar energy and architecture. As a result, flat-panel solar energy is subject to urban light heat due to its combination with ease of construction, flexibility in installation and design, and savings in public illumination area. The market is strongly favored. Technology-restricted solar industry breaks out "there is more than enough energy." However, solar energy companies have been profit-oriented in the development process of the past few decades, focusing on the development and production technology thresholds that are relatively low and popular in rural areas. Solar water heaters, only a few companies adhere to the development of flat-panel solar energy and technological breakthroughs. Therefore, in the face of the rapidly picking up of the urban market, many solar energy companies seem to have “more than enough energy”. If they want to expand the urban market but they are hindering the technical threshold of flat-panel solar energy, they can only seek cooperation with flat-panel solar energy companies or temporarily launch them. Construction of a flat solar energy production line. China's solar thermal utilization industry is at the leading level in the world, but this is limited to vacuum tube solar water heaters. The cutting-edge technology of flat-panel solar energy has been monopolized by European and American countries. This makes the development of China's flat-panel solar energy industry limited and it is difficult to open the pattern internationally. The heat collecting performance of flat-plate solar collectors is no longer a problem. So where is the difference between China's flat-panel solar energy and foreign flat-panel solar energy? A big part is the difference in the soldering and coating process of flat panel solar collectors. In terms of welding process, flat panel solar energy faces the welding splicing of the flat collector and the welding connection between the collector and the heat pipe in the production. An excellent flat solar product not only has excellent heat collecting performance, but also passes through The heat transfer medium transfers heat efficiently to the water to finally reflect its value. China's flat-panel solar products have adopted traditional welding methods for many years, which are not only inefficient, but also consume a lot of energy, resulting in a large amount of waste of raw materials and energy. The quality of the products produced is mostly unsuccessful, with many failures and high cost of use. At the same time, the core coating technology and advanced welding technology of flat-panel solar energy are in the hands of a few European and American countries such as the United States and Germany, and are monopolized. The research capability of China's flat-panel solar energy enterprises is not enough to solve these technical problems. The reason why China's flat-panel solar industry has not been able to achieve large-scale expansion for many years. On the one hand, the wireless vitality brought about by the construction of new cities, on the one hand, the lack of industrial breakthrough ability caused by technology constraints, in order to seize the opportunity to achieve industrial upgrading, and then win the opportunity in the national and even international markets, technical issues become The biggest problem in front of you. Breaking the barrier "China made" ultrasonic metal welding to achieve mass production As we all know, equipment upgrade is a key and important aspect that restricts the overall upgrading of the solar industry. Facing the difficulties of industrial upgrading, the only professional manufacturer of ultrasonic metal welding equipment in Foshan, China recently. Shunde Chuxin Electromechanical Co., Ltd. has attracted the attention of the industry with the advent of a fully automatic full-plate ultrasonic metal seam welding unit. Whole-plate seam welding It is reported that this new automatic full-plate ultrasonic metal welding unit developed by Chuxin Electromechanical Co., Ltd. is specially used for flat solar heat absorption panels. The generator circuit adopts the world's most advanced PLL phase-locked loop frequency automatic tracking technology (such as AMTECH, STAPLA, TELSONIC adopt this technology), no need to adjust the frequency when changing the mold and working. The output amplitude is continuously adjustable, and the copper and aluminum can be welded on the same equipment; its nominal power is 3.6KW, and the actual power capacity is 5.4KW. Under the same working conditions, its power capacity is higher than the average power capacity of domestic counterparts. 3 times; a unique transducer manufacturing process to ensure high quality transducers. The 20kHz transducer can withstand loads above 5kw. For solar heat-absorbing plate welding, it retains sufficient power capacity to ensure maximum stability. The welding head is made of high-quality alloy steel, and the life and manufacturing precision are comparable to similar products in Europe and America. The system adopts PLC program control and touch screen control. It has three basic control modes of welding energy, time and height. Various quality control softwares meet different needs. In addition, almost all processing surfaces are ground and electroplated, with high processing precision. The frame structure is stable. Through further understanding, the first generation of ultrasonic metal welding equipment units developed by Chuxin Electromechanical Co., Ltd. as early as 2007 has already come out, breaking the monopoly pattern of ultrasonic welding technology in Europe and America, and taking the lead in realizing the breakthrough of ultrasonic metal welding technology in China. And practical applications. However, at that time, ultrasonic metal wave welding technology was only applied in a few flat-panel solar enterprises. For example, Guangdong Five-Star Solar Energy Co., Ltd., with the vigorous development of the flat-panel solar energy industry in the past two years, the superiority of ultrasonic metal welding technology has attracted more attention from enterprises. The solar-rolled welding sample was launched by Chu Xin Electromechanical Co., Ltd., which was independently developed by Chu Xin Electromechanical Co., Ltd., based on the first generation of products, the “semi-mechanical” to “fully mechanized” upgrade, the unit equipment not only It can greatly improve production efficiency, save labor costs, and can reduce energy consumption, save raw materials, produce high quality products, have fewer failures, and have low cost of use. Authoritative experts said that this new ultrasonic metal welding technology can not only effectively solve the problem of high cost in China's welding industry, but also greatly improve the level of domestic ultrasonic metal welding technology, marking the independent research and development capabilities and product manufacturing capabilities of ultrasonic metal welding in China. Has entered the international leader. At this point, the ultrasonic welding technology of flat-panel solar energy, which has been monopolized by European and American countries for many years, has been overcome under the independent research and development of domestic enterprises. As the only professional manufacturer of ultrasonic metal welding equipment in China, Chuxin Electromechanical has solved the problem with its superior scientific and technological strength and research and development spirit. The technical difficulties of China's flat-panel solar industry for many years have laid the foundation for the upgrade of China's flat-panel solar industry.

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 Minghui Welding

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